XL6000 SERIES
TECHNICAL DATA SHEET
UV Curable Pressure Sensitive Decal Ink
(speciality order, on request)
|
| PRODUCT DESCRIPTION |
The XL6 Series is a UV curable ink system
specifically formulated for pressure sensitive decal applications
requiring exterior exposure up to five years. XL6 Series inks
have been formulated with a high performance acrylated urethane
which provides excellent flexibility and will not edge curl due
to ink film shrinkage. This system also has been formulated with
excellent adhesion properties for superior performance on pressure
sensitive vinyl's and print- treated polyesters. The XL6 Series
has been formulated with the use of automotive grade pigments
producing excellent opacity and a light fast ink film. (This product
contains no NVP).
|
| PERFORMANCE HIGHLIGHTS |
- Recommended for 3-5 years exterior exposure
- Excellent opacity and high gloss
- Low shrinkage properties
- Excellent solvent and abrasion resistance
|
| APPLICATION INFORMATION |
| MESH |
355 or higher mesh counts are recommended for opaque colors
where a single (1) lamp system is used. 305 or higher mesh counts
are recommended for opaque colors, where two (2) lamp systems
are used.
Mesh counts should be selected based upon
the end user’s ability to cure the ink deposit.
|
| STENCIL |
Direct or capillary emulsions that are UV compatible, with a
dry micron thicknesses between 7-10µ is recommended. Thicker
stencils can be used based upon the ability to cure the increased
ink deposit.
|
| SQUEEGEE |
Sharp 70-90 durometer polyurethane blade or multi-durometer
blades can be used. For optimal ink lay down, a sharp 80 durometer
blade is recommended.
|
| COVERAGE |
3,200-3,600 square feet per gallon based on film deposit of
.40-to .60-mil.
|
THINNER |
The XL6 Series is supplied in a print ready condition.
For reduction of ink viscosity, the use of the UVO Universal Thinner
, up to 10%, is recommended.
|
| CLEAN
UP |
Use NSW-824 Screen Wash, or other
UV compatible screen washes.
|
PACKAGING |
Available in one (1) gallon and five (5) gallon
containers. Smaller or larger quantities are available upon request.
|
STORAGE/
SHELF LIFE |
Store all inks in a black polyethylene, tightly
closed container at temperatures between 50° - 77° F.
Avoid direct sunlight and indirect white light. Excess ink from
print runs should be stored in separate containers to avoid contamination.
When stored under these conditions, the XL6 Series will have a
shelf life of one (1) year from the date of manufacture. Contact
Technical Service for information regarding the date of manufacture.
|
INK
HANDLING |
Gloves and / or barrier cream is recommended when handling UV
inks. Safety glasses are suggested, particularly for areas where
ink may be splashed. If skin contact occurs, wash affected area
with soap and water (do not use solvent or thinners).
|
 PROCESSING
GUIDELINES |
| CURE &
ADHESION |
XL6 Series will cure with one 200 watt per inch lamp at belt
speeds between 40-50 feet per minute using 355-420 monofilament
polyester mesh. A minimum of 125 mj is required for complete cure.
Adhesion should be a minimum of 95% from curing unit with final
adhesion occurring within one hour of initial polymerization.
Coarser fabrics can be utilized; however, cure parameters may
need to be adjusted for the increased ink film. If a loss of gloss
or adhesion due to insufficient cure is noticed, the use of 5-10%
of XL6 Series Mixing Clear will increase light penetration and
improve cure.
|
| OUTDOOR
USE |
Extensive accelerated weathering tests have been completed
on decals printed with the XL6 Series. XL6 Series withstood 2500
hours of exposure with 4 hour cycle times of UV light and condensation
at elevated temperatures with minimal color change and no shrinkage.
Accelerated machine weathering are reference standards and can't
precisely reproduce actual outdoor performance. Based on prior
correlations of accelerated testing versus real time Florida exposure,
500 hours is equal to approximately one year, 45 degrees south
Florida. The use of premium grade, long-term vinyl films is recommended
for all applications intended to weather more
than two years. Refer to Product Warranty Guide for complete warranty
specifications.
|
RECOMMENDED
SUBSTRATES |
Pressure sensitive vinyl and print treated polyester
materials used in the decal market. Five year durability is contingent
on substrate with compatible exposure duration. To determine suitability
of the product for the intended use, a pretest prior to production
is advised.
|
| PRE MASKING |
The XL6 Series is suitable for pre-masking. The use of a medium
to high tack adhesive is recommended for good adhesion to the
ink film.
|
| METALLICS |
The XL6 011 Metallic Mixing Clear is supplied to use for mixing
metallic powders and pastes, such as silver and gold. The increased
viscosity of the Metallic Mixing Clear helps to ensure a good
powder suspension. Recommended mixing ratios are: 8% by weight
of Silver, 20% by weight of Gold. For optimum coverage and opacity,
260-305 meshes are recommended. Use XL6 Series Overprint Clear
for extended weatherability and non-tarnishing properties. |
| COLOR AVAILABILITY |
6000 SERIES
is available in fourteen standard opaque colors and nine Color Matching
shades. Ink Source's Color Formulating Guide reproduces over
1,000 colors utilizing these nine CMG shades (Color Matching Guide).
Custom matches, fluorescent, metallic and transparent colors are
available upon request.
XL6000 Glitter PS Decal
|
| |
| STANDARD COLORS |
XL6 026 Barrier White
XL6305 Jet Black
|
| COLOR MATCHING GUIDE |
 |
PROCESS
COLORS |
XL6 four color
process colors exceed “SWOP” standards. Variation
densities may be achieved with the use of the XL6 Series 450 Halftone
Base. For best results, a plain weave mesh and smooth, thin stencil
coating is recommended
for four color process printing.
|
|
| Products |
Density |
Products |
Density |
| XL6 410 HT Yellow |
1.10 |
XL6 510 HD HT Yellow |
1.20 |
| XL6 420 HT Magenta |
1.75 |
XL6 520 HD HT Magenta |
2.20 |
| XL6 430 HT Cyan |
1.80 |
XL6 530 HD HT Cyan |
2.10 |
| XL6 440 HT Black |
2.00 |
XL6 540 HD HT Black |
2.10 |
| XL6 450 HT Base |
N/A |
|
|
|
| FLUORESCENT COLORS |
Eight shades
of fluorescent colors are available upon request. Fluorescent
pigments are not light fast beyond 60-90 days even with the use
of an overprint clear. For maximum brightness and color stability,
260-305 mesh count is recommended. Fluorescent colors are not
recommended for outdoor use or in direct sunlight.
|
| |
 |
| METALLICS |
Introducing metallic materials
into an ink will reduce the shelf life of the ink. Actual shelf
life is dependent upon individual users conditions. As a general
rule, it is recommended that only enough metallic ink is mixed
for one days use approximately 8 hours). Paste should be stored
between 65º F-95º F to avoid solidification. If this
occurs, reliquify the product by placing in an area with temperatures
of 25º C-35º C.
|
| |
040 Gold Paste
042 Silver Paste
044 Red Gold Paste
|
046 Copper Paste
240 Rich Gold Ink
242 Silver Ink
|
| XL6 GLITTER INKS |
XL6 Glitter Series is a UV curable ink
system specially formulated for pressure sensitive decal applications
requiring exterior exposure up to five years. XL6 Glitters have
been formulated with a high performance acrylated urethane that
provides excellent flexibility and will not edge curl due to ink
film shrinkage. This system also has been formulated with excellent
adhesion properties for superior performance on pressure sensitive
vinyl’s, print-treated polyesters as well as excellent intercoat
adhesion characteristics. The XL6 Glitter Series has been formulated
with the use
of automotive grade pigments, producing excellent opacity and
a light fast ink film.
|
| PERFORMANCE HIGHLIGHTS |
- High gloss film
- Excellent brilliance
- Superior cure speed
- NVP free
- Excellent solvent and abrasion resistance
|
| APPLICATION INFORMATION |
| MESH |
355 or higher mesh counts are recommended for opaque colors
where a single (1) lamp system is used. 305 or higher mesh counts
are recommended for opaque colors, where two (2) lamp systems
are used.
Mesh counts should be selected based upon
the end user’s ability to cure the ink deposit.
|
| STENCIL |
Direct or capillary emulsions that are UV compatible, with a
dry micron thicknesses between 7-10µ is recommended. Thicker
stencils can be used based upon the ability to cure the increased
ink deposit.
|
| SQUEEGEE |
Sharp 60-90 durometer polyurethane blade are recommended.
|
| COVERAGE |
500-700 square feet per gallon based on film deposit of 1.20-to
1.50 mil. thickness.
|
THINNER |
Mix well prior to use. The XL6 Series is supplied
in a print ready condition. For reduction of ink viscosity, the
use of the XL Series Thinner , up to 10%, is recommended.
|
| CLEAN
UP |
Use NSW-824 Screen Wash, or other
UV compatible screen washes.
|
PACKAGING |
Available in one (1) gallon and five (5) gallon
containers. Smaller or larger quantities are available upon request.
|
STORAGE/
SHELF LIFE |
Store all inks in a black polyethylene, tightly
closed container at temperatures between 50° - 77° F.
Avoid direct sunlight and indirect white light. Excess ink from
print runs should be stored in separate containers to avoid contamination.
When stored under these conditions, the XL Series will have a
shelf life of one (1) year from the date of manufacture. Contact
Technical Service for information regarding the date of manufacture.
|
INK
HANDLING |
Gloves and / or barrier cream is recommended when handling UV
inks. Safety glasses are suggested, particularly for areas where
ink may be splashed. If skin contact occurs, wash affected area
with soap and water (do not use solvent or thinners).
|
| CURE &
ADHESION |
A minimum of 125 mJ/cm² and .300 watts per inch is required
for complete cure. Adhesion should be at a minimum of 95% from
curing unit, with full adhesion within four (4) hours of initial
cure. When using coarser screen meshes, cure conditions may need
to be adjusted for the increased ink deposit. If a loss of adhesion
due to insufficient cure is noticed, the use of 5-10% UV9 Series
Mixing Clear will increase light penetration and improve cure.
|
| OUTDOOR
USE |
Extensive accelerated weathering tests have been completed
on decals printed with XL6 GLITTER Series. XL6 GLITTER series
withstood 1000 hours (2 years out doors) of exposure with 4-hour
cycle times of UV light and condensation at elevated temperatures
with minimal color change and no shrinkage.
Accelerated
machine weathering are reference standards and can not precisely
reproduce actual outdoor performance.
|
RECOMMENDED
SUBSTRATES |
XL6 GLITTER Series adheres well to pressure sensitive
vinyl’s, static cling, Card Stocks and print treated polyester
films. 1 - 2 year durability is contingent on matching substrate
with comparable exposure duration. To determine suitability of
the product for the intended use, a pretest prior to production
is advised.
|
| PRE MASKING |
The XL6 GLITTER Series product line is suitable for pre-masking.
The use of a medium to high tack adhesive is recommended for good
adhesion.
|
| STANDARD COLORS |
Colors are available in
.008 x .004 micron particle sizes. Additional colors available upon
request.
|
| |
C682 Blue
C685 Orange
C688 Yellow
C691 Cerise |
C683 Purple
C687 Red
C689 Green
C725 Silver
|
|
